
Schematic DWG: 700-003-357 Deviations on
Designato
Description Dwg Sheet Mong - Elite & SM
Mong - Alliance ADC - GFCC QFCC This System:
X1 Install to Enable J13 (Schematic J1) Mong Front L/C Input. *1 1 Install Remove Remove Remove
X2 Install to Enable J13 (Schematic J1) Mong Front L/C Input. *1 1 Install Remove Remove Remove
X3 Install to Connect Chassis GND on J3 L/C Connector to Insight PCB Chassis GND 1 Remove Remove Remove Remove
X4 Install 1-2 for normal crosshead upper limit function. Install 2-3 to route J11-8 to digital input #3. 1 Install 1-2 Install 1-2 Install 1-2 Install 1-2
X5 Install to Enable J12 (Schematic J2) QFCC/Sable Front L/C Input. 1 Remove Remove Remove Install
X6 Install to Enable J12 (Schematic J2) QFCC/Sable Front L/C Input. 1 Remove Remove Remove Install
X7 Install for Alliance Xhead Preamp (Xhead shunt cal relay). Remove for no Pre-Amp. 1 Remove Install Remove Remove
X8 Install for Negative Excitation Voltage Sense 1 Remove Remove Remove Remove
X9 Install 1-2 & 3-4 for TEDS. Remove for Non-TEDS 1 Remove Remove Remove Remove
X13 Install 2-3 for Typical Amp Tension Inhibit. Install 1-2 to Invert. 2 Install 2-3 Install 2-3 Install 2-3 Install 2-3
X14 Install 1-2 for Typical Frame (Amp) Fault. Install 2-3 to Invert. 2 Install 1-2 Install 1-2 Install 1-2 Install 1-2
X15 Install 1-2 & 3-4 for Typical Amp Inhibit Phasing. Install 1-3 & 2-4 to Swap Upper and Lower Limits 2 Install 1-3 & 2-4 Install 1-3 & 2-4 Install 1-2 & 3-4 Install 1-3 & 2-4
X16 Install/Remove to Toggle GFCC Torque/Velocity Mode 2 Install Install Install Install
X17 Install 2-3 for Typical Amp Compression Inhibit. Install 1-2 to Invert. 2 Install 2-3 Install 2-3 Install 2-3 Install 2-3
X18 Install 1-2 for Typical Amp Reset Polarity. Install 2-3 to Invert. 2 Install 1-2 Install 1-2 Install 1-2 Install 1-2
X19 Install 1-2 & 3-4 for Normal Ballscrew Encoder Polarity. Install 1-3 & 2-4 to Invert. Paired with X20. 3 Install 1-2 & 3-4 Install 1-2 & 3-4 Install 1-2 & 3-4 Install 1-2 & 3-4
X20 Install 1-2 & 3-4 for Normal Ballscrew Encoder Polarity. Install 1-3 & 2-4 to Invert. Paired with X19. 3 Install 1-2 & 3-4 Install 1-2 & 3-4 Install 1-2 & 3-4 Install 1-2 & 3-4
X21 Install 1-2 for Typical Instron 44xx & 55xx Motor Enable. Install 2-3 to Invert. 2 Install 1-2 Install 1-2 Install 1-2 Install 1-2
X22 Install 1-2 to send Motor Enable to SuperBOB Terminal 31. For Instron 44xx & 55xx SMA Renew. 2 Install 1-2 N/A - No Care N/A - No Care N/A - No Care
X27 Install 1-2 & 3-4 for Typical Amp CMD. Install 1-3 & 2-4 to Invert. 4 Install 1-2 & 3-4 Install 1-2 & 3-4 Install 1-3 & 2-4 Install 1-2 & 3-4
X28 Install 1-2 for Normally Closed Tension/Upper Limit. Install 2-3 to Invert. 4 Install 1-2 Install 1-2 Install 1-2 Install 1-2
X29 Install 1-2 for Normally Closed Compression/Lower Limit. Install 2-3 to Invert. 4 Install 1-2 Install 1-2 Install 1-2 Install 1-2
X30 Install to Enable EXC Sense at J13 GFCC DC Cond 3. 1 Remove Remove Install Remove
X31 Jumper 1-2 for Remote EXC Sense on Mong. Jumper 2-3 for Internal Sense. *2 1 Install 1-2 Install 1-2 Install 1-2 Install 1-2
X32 Install 1-2 & 3-4 for Typical Motor Encoder Polarity. Install 1-3 & 2-4 to Invert. Paired with X33. 4 Install 1-2 & 3-4 Install 1-2 & 3-4 Install 1-2 & 3-4 Install 1-2 & 3-4
X33 Install 1-2 & 3-4 for Typical Motor Encoder Polarity. Install 1-3 & 2-4 to Invert. Paired with X32. 4 Install 1-2 & 3-4 Install 1-2 & 3-4 Install 1-2 & 3-4 Install 1-2 & 3-4
X34 Install 1-2 for standard clutch relay. Install 2-3 to route shunt cal signal to SuperBOB pin 20 for Instron. 4 Install 1-2 Install 1-2 Install 1-2 Install 1-2
F1 0.125 Amp Fuse for Tension Amp Inhibit 2
F2 0.125 Amp Fuse for Compression Amp Inhibit 2
F3 0.125 Amp Fuse for Amp Reset 2
F4 0.250 Amp Fuse for Minus 15VDC to Alliance Pre-Amp 4
F5 0.250 Amp Fuse for Minus 15VDC to Alliance Pre-Amp 4
F6 0.50 Amp Fuse for 5VDC to Load Frame 4
Motor --> Motor Direction (Looking at motor from end with the output shaft) *3 CCW = Pos = Up CCW = Pos = Up CCW = Pos = Up CCW = Pos = Up
*1 Connector "JXX" designators refer to number sequence used on front & Rear Panel. Schematic "JXX" designators are occassionally different, and are noted in ( ).
*2 Remote Sense feature only functions as true remote sense with Mongoose L/C cabling.
*3 Motor Direction Legend: CCW = Counter Clock Wise. Pos = Positive Encoder. Up = Crosshead goes Up.
*4 Layout error on Rev B boards! Must use two jumper wires (Not Jumper Plug) to reverse ballscrew polarity at X19 & X20. To invert: wire Jump X19-1 to X20-2 AND X19-2 to X20-1.
For boards beyond Rev B jumper with usual jumper plugs, per config instructions.
Super BOB Encoder Wiring as follows:
10 = White or Clear
11 = Black
27 = Red
28 = White
29 = Green
30 = Black
Insight Renew Board Jumpers & Fuses
100-178-163 MWC Reision A
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