Mts SWIFT 50 GLP Sensor Manuel d'utilisateur

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Page 1 - Installation Instructions

SWIFT® 50 GLP SensorInstallation Instructionsm100-176-179 ASpinning Wheel Integrated Force TransducerFor Medium and Heavy Trucks

Page 2 - Publication information

SWIFT 50 GLP Sensors Installation10Contacting MTSPrefaceKnow relevantsoftware informationIf you are experiencing a software problem, have the followin

Page 3 - Hardware Overview 13

Contacting MTSSWIFT 50 GLP Sensors Installation Preface11Customer FeedbackWe want to hear from you! MTS is continually striving to improve our product

Page 4 - SWIFT 50 GLP Sensors

SWIFT 50 GLP Sensors Installation12Contacting MTSPreface

Page 5

SWIFT 50 GLP Sensors Installation Hardware Overview13Hardware OverviewContents Overview 14Spinning Applications (Track or Road) 16Non-spinning A

Page 6 - About This Manual

SWIFT 50 GLP Sensors Installation14OverviewHardware OverviewOverviewThe MTS Spinning Wheel Integrated Force Transducer (SWIFT®) sensor is a light-weig

Page 7 - Conventions

OverviewSWIFT 50 GLP Sensors Installation Hardware Overview15Parts Replacement,Disassembly, and CareThe SWIFT sensor assembly, Transducer Interface bo

Page 8

SWIFT 50 GLP Sensors Installation16Spinning Applications (Track or Road)Hardware OverviewSpinning Applications (Track or Road)The SWIFT sensor can be

Page 9 - What to Expect When You Call

Non-spinning Applications (Laboratory)SWIFT 50 GLP Sensors Installation Hardware Overview17Non-spinning Applications (Laboratory)The SWIFT sensor can

Page 10 - Contacting MTS

SWIFT 50 GLP Sensors Installation18ConstructionHardware OverviewConstructionThe SWIFT sensor has one-piece construction for outstanding fatigue life,

Page 11 - Customer Feedback

ConstructionSWIFT 50 GLP Sensors Installation Hardware Overview19Spindle adapter spacer The spindle adapter spacer attaches to the inner diameter of t

Page 12

Copyright information © 2007 MTS Systems Corporation. All rights reserved.Trademark information MTS, SWIFT, TestStar, and TestWare are registered trad

Page 13 - Hardware Overview

SWIFT 50 GLP Sensors Installation20ConstructionHardware OverviewThe anti-rotate device should be configured such that no loading occurs to the slip ri

Page 14 - Overview

Coordinate SystemSWIFT 50 GLP Sensors Installation Hardware Overview21Coordinate SystemIn the transducer, independent strain gage bridges measure forc

Page 15 - The SWIFT sensor

SWIFT 50 GLP Sensors Installation22Coordinate SystemHardware OverviewThe SWIFT coordinate system is transducer-based, with the origin located at the c

Page 16

SpecificationsSWIFT 50 GLP Sensors Installation Hardware Overview23SpecificationsSWIFT 50 GLP Transducer Performance (part 1 of 2)Parameter Specifica

Page 17

SWIFT 50 GLP Sensors Installation24SpecificationsHardware OverviewMaximum operating temperatureLow level amplifiersTransducer interface70°C (158°F)50°

Page 18 - Construction

SpecificationsSWIFT 50 GLP Sensors Installation Hardware Overview25Transducer Interface Parameter SpecificationPhysicalHeightWidthDepthWeightRack Moun

Page 19

SWIFT 50 GLP Sensors Installation26SpecificationsHardware OverviewTransducer Interface Communications Parameter SpecificationCommunications Channel #

Page 20 - Additional

SWIFT 50 GLP Sensors Installation Installing the Transducer27Installing the TransducerThe SWIFT sensor can be installed on a vehicle at the test track

Page 21 - Coordinate System

SWIFT 50 GLP Sensors Installation28Hazard IconsInstalling the TransducerHazard IconsThe following hazard icon is part of the label affixed to the side

Page 22

Road and Track VehiclesSWIFT 50 GLP Sensors Installation Installing the Transducer29Road and Track VehiclesEquipment required This procedure requires

Page 23 - Specifications

SWIFT 50 GLP Sensors3ContentPreface 5About This Manual 6Conventions 7Contacting MTS 8What to Expect When You Call 9Customer Feedback

Page 24

SWIFT 50 GLP Sensors Installation30Road and Track VehiclesInstalling the TransducerInstallation Components (Test Track–Front)Installation Components (

Page 25

Road and Track VehiclesSWIFT 50 GLP Sensors Installation Installing the Transducer31Before you begin Observe the following safety conditions while you

Page 26

SWIFT 50 GLP Sensors Installation32Road and Track VehiclesInstalling the TransducerDo not allow the mounting arm or anti-rotate arm to bump against an

Page 27 - Installing the Transducer

Road and Track VehiclesSWIFT 50 GLP Sensors Installation Installing the Transducer33Attaching SWIFT Components to the VehicleSWIFT 50 GLP FastenersMat

Page 28 - Hazard Icons

SWIFT 50 GLP Sensors Installation34Road and Track VehiclesInstalling the Transducer5. Attach the transducer to the modified wheel rim using the fasten

Page 29 - Road and Track Vehicles

Road and Track VehiclesSWIFT 50 GLP Sensors Installation Installing the Transducer356. Tighten the M10 mounting bolts.A. Following the sequence shown

Page 30

SWIFT 50 GLP Sensors Installation36Road and Track VehiclesInstalling the TransducerAttaching SWIFT and Wheel Assembly to the Vehicle1. Before installi

Page 31

Road and Track VehiclesSWIFT 50 GLP Sensors Installation Installing the Transducer372. Attach the wheel/transducer to the test vehicle. Installing the

Page 32

SWIFT 50 GLP Sensors Installation38Road and Track VehiclesInstalling the Transducer3. If necessary, assemble the cable conduit brackets and hinge base

Page 33

Road and Track VehiclesSWIFT 50 GLP Sensors Installation Installing the Transducer39D. Align the hinge base to the holes on the right side of the cond

Page 34

SWIFT 50 GLP Sensors4

Page 35

SWIFT 50 GLP Sensors Installation40Road and Track VehiclesInstalling the TransducerC. Make sure that the covers on the shunt connectors are in place a

Page 36

Road and Track VehiclesSWIFT 50 GLP Sensors Installation Installing the Transducer41D. Secure the top plate to the standoffs using the four M12 bolts

Page 37

SWIFT 50 GLP Sensors Installation42Road and Track VehiclesInstalling the TransducerNote Use care when installing the slip-ring bracket. The 9-pin conn

Page 38 - Transducer

Road and Track VehiclesSWIFT 50 GLP Sensors Installation Installing the Transducer43Installing the Transducer Interface ElectronicsThe Transducer Inte

Page 39

SWIFT 50 GLP Sensors Installation44Road and Track VehiclesInstalling the Transducer3. Ground the TI and data recorder to the vehicle frame. (See the f

Page 40

Road and Track VehiclesSWIFT 50 GLP Sensors Installation Installing the Transducer45Setting up the SWIFT Sensor for Data CollectionTo ensure accurate

Page 41

SWIFT 50 GLP Sensors Installation46Road and Track VehiclesInstalling the TransducerChoosing a ZeromethodPreferred method—Zero Algorithm 4 is the prefe

Page 42

Road and Track VehiclesSWIFT 50 GLP Sensors Installation Installing the Transducer47Example of a .cal fileIf Zero Algorithm=4 When you zero the TI, yo

Page 43

SWIFT 50 GLP Sensors Installation48Road and Track VehiclesInstalling the Transducer5. Verify that the calibration file is set up correctly for your te

Page 44

Road and Track VehiclesSWIFT 50 GLP Sensors Installation Installing the Transducer49E. Rotate the tire until the inclinometer reads 0.0°, ±0.1°. F. Pu

Page 45 - Considerations for

SWIFT 50 GLP Sensors Installation Preface5PrefaceSafety first! Before you attempt to use your transducer, read and understand all safety information.

Page 46 - Choosing a Zero

SWIFT 50 GLP Sensors Installation50Road and Track VehiclesInstalling the TransducerH. Push the Angle Zero button on the front of the TI box. The Angle

Page 47

Road and Track VehiclesSWIFT 50 GLP Sensors Installation Installing the Transducer516. Put the vehicle on a lift or jack up the corner of the vehicle

Page 48 - Axes Icon

SWIFT 50 GLP Sensors Installation52Road and Track VehiclesInstalling the TransducerE. Rotate the tire until the inclinometer reads 0.0°, ±0.1°. F. Pus

Page 49

Road and Track VehiclesSWIFT 50 GLP Sensors Installation Installing the Transducer53If Zero Algorithm=3 When you zero the TI, you want the vehicle to

Page 50

SWIFT 50 GLP Sensors Installation54Road and Track VehiclesInstalling the TransducerThe indicators will flash at a rapid rate for several seconds, then

Page 51

Road and Track VehiclesSWIFT 50 GLP Sensors Installation Installing the Transducer55Verifying the Quality of the Zero ProcedurePerform the following c

Page 52

SWIFT 50 GLP Sensors Installation56Road and Track VehiclesInstalling the TransducerConnect the shunt calibration cables6. Verify that the outputs from

Page 53 - Bridge Zero

Road and Track VehiclesSWIFT 50 GLP Sensors Installation Installing the Transducer57Collecting DataAfter you zero the TI, you are ready to collect dat

Page 54

SWIFT 50 GLP Sensors Installation58Road and Track VehiclesInstalling the TransducerDo not allow the SWIFT assembly to bump into any hard surfaces or o

Page 55

Road SimulatorSWIFT 50 GLP Sensors Installation Installing the Transducer59Road SimulatorBefore you begin Angular correction is required on the test t

Page 56 - Reference on SWIFT

SWIFT 50 GLP Sensors Installation6About This ManualPrefaceAbout This ManualThis Product manual is part of a set of documentation that you will use to

Page 57 - Collecting Data

SWIFT 50 GLP Sensors Installation60Road SimulatorInstalling the TransducerEquipment required This procedure requires one person. To install the transd

Page 58

Road SimulatorSWIFT 50 GLP Sensors Installation Installing the Transducer61Attaching SWIFT Components to the FixturingNote Install the transducer in s

Page 59 - Road Simulator

SWIFT 50 GLP Sensors Installation62Road SimulatorInstalling the Transducer3. Tighten the M10 mounting bolts.A. Following the sequence shown in the pre

Page 60

Road SimulatorSWIFT 50 GLP Sensors Installation Installing the Transducer63Bolt Torque Sequence7. Install the vehicle on the road simulator.Refer to t

Page 61

SWIFT 50 GLP Sensors Installation64Road SimulatorInstalling the TransducerD. Secure the cables to the lateral strut of the road simulator so that it w

Page 62

Road SimulatorSWIFT 50 GLP Sensors Installation Installing the Transducer65Zeroing the Transducer Interface Non-spinning method For the non-spinning z

Page 63

SWIFT 50 GLP Sensors Installation66Communication ConfigurationsInstalling the TransducerCommunication ConfigurationsCommunication between a SWIFT TI a

Page 64

Cable ConfigurationsSWIFT 50 GLP Sensors Installation Installing the Transducer67Cable ConfigurationsSWIFT TI to PC Host (9-pin)The following cable (M

Page 65

SWIFT 50 GLP Sensors Installation68Cable ConfigurationsInstalling the TransducerTermination JumperThe following jumper plug (MTS p/n 510743-01) is use

Page 67 - Cable Configurations

About This ManualSWIFT 50 GLP Sensors Installation Preface7ConventionsThe following paragraphs describe some of the conventions that are used in your

Page 68 - Termination Jumper

mMTS Systems Corporation14000 Technology DriveEden Prairie, Minnesota 55344-2290 USAToll Free Phone: 800-328-2255(within the U.S. or Canada)Phone: 952

Page 69

SWIFT 50 GLP Sensors Installation8Contacting MTSPrefaceContacting MTSMTS provides a full range of support services after your system is installed. If

Page 70

Contacting MTSSWIFT 50 GLP Sensors Installation Preface9What to Expect When You CallBefore you call MTS can help you more efficiently if you have pert

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