Mts Series 505G2 SilentFlo Hydraulic Power Unit Model Manuel d'utilisateur

be certain.mModel 505G2.07Model 505G2.11Series 505G2 SilentFlo™ Hydraulic Power UnitProduct Information100-227-350 C

Model 505G2.07/.11 SilentFlo™ HPU10ConventionsConventionsDocumentation ConventionsThe following paragraphs describe some of the conventions that are u

Documentation ConventionsModel 505G2.07/.11 SilentFlo™ HPU11Hypertext links The electronic document has many hypertext links displayed in a blue font.

Model 505G2.07/.11 SilentFlo™ HPU12Documentation Conventions

EU DeclarationsModel 505G2.07/.11 SilentFlo™ HPU13IntroductionThe MTS Model 505.07 Hydraulic Power Unit (HPU) and Model 505.11 HPU provide high-pressu

Model 505G2.07/.11 SilentFlo™ HPU14Product Information CDProduct Information CDA Product Information CD is supplied with the HPU (MTS part number 100-

Component IdentificationModel 505G2.07/.11 SilentFlo™ HPU15Component IdentificationComponent Descriptions (part 1 of 2)Item Component Description1 Ou

Model 505G2.07/.11 SilentFlo™ HPU16Component Identification9 ReservoirHolds the hydraulic fluid and houses the hydraulic pump and motor. The surge sup

Functional DescriptionModel 505G2.07/.11 SilentFlo™ HPU17Functional DescriptionPump A variable volume pump draws hydraulic fluid from the reservoir an

Model 505G2.07/.11 SilentFlo™ HPU18Auto-Cooling Valve (adjustable)Auto-Cooling Valve (adjustable)The auto-cooling function is integrated into the cont

General Safety Practices: Hydraulic Power Units andModel 505G2.07/.11 SilentFlo™ HPU19SafetyGeneral Safety Practices: Hydraulic Power Units and Hydrau

Copyright information © 2013 MTS Systems Corporation. All rights reserved.Trademark information MTS and SilentFlo are registered trademarks of MTS Sys

Model 505G2.07/.11 SilentFlo™ HPU20General Safety Practices: Hydraulic Power Units and It is very important that you study the following safety inform

General Safety Practices: Hydraulic Power Units andModel 505G2.07/.11 SilentFlo™ HPU21Have first aid available Accidents can happen even when you are

Model 505G2.07/.11 SilentFlo™ HPU22General Safety Practices: Hydraulic Power Units and Practice goodhousekeepingKeep the floors in the work area clean

General Safety Practices: Hydraulic Power Units andModel 505G2.07/.11 SilentFlo™ HPU23Handle chemicalssafelyWhenever you use or handle chemicals (for

Model 505G2.07/.11 SilentFlo™ HPU24General Safety Practices: Hydraulic Power Units and Know the causes ofunexpected actuatormotionsThe high force and

General Safety Practices: Hydraulic Power Units andModel 505G2.07/.11 SilentFlo™ HPU25Consult MTS when in doubt about the safety or reliability of any

Model 505G2.07/.11 SilentFlo™ HPU26General Safety Practices: Hydraulic Power Units and Part # 100-223-270Voltage hazard. High voltage exists in the vi

Install the HPUModel 505G2.07/.11 SilentFlo™ HPU27InstallationThis section describes how to install the Series 505 Hydraulic Power Unit (HPU).Note The

Model 505G2.07/.11 SilentFlo™ HPU28Install the HPUB. Connect the grounding wire to the lug labeled PE GND (protective earth ground).3. Connect the hyd

Install the HPUModel 505G2.07/.11 SilentFlo™ HPU29Note For hydraulic connections to air-cooled units, refer to the Air-Cooler to SilentFlo™ HPU Integr

Model 505G2.07/.11 SilentFlo™ HPU Contents3ContentsTechnical Support 5How to Get Technical Support 5Before You Contact MTS 5If You Contact MT

Model 505G2.07/.11 SilentFlo™ HPU30HPU SetupD. Verify the motor rotation (the pump motor can start with the wrong rotation). Press the High Pressure s

HPU SetupModel 505G2.07/.11 SilentFlo™ HPU313. On the user interface Main screen ensure that the Remote Operation button is not selected (gray), indic

Model 505G2.07/.11 SilentFlo™ HPU32HPU Setup5. The following table describes the pushbuttons and indicators on the Setup screen.Name and Location Desc

HPU SetupModel 505G2.07/.11 SilentFlo™ HPU33Mean Temp/numeric display and Deadband/numeric displayPart of the Analog Option;only displayed if the Anal

Model 505G2.07/.11 SilentFlo™ HPU34HPU Setup

Model 505G2.07/.11 SilentFlo™ HPU35OperationThis section describes the front panel controls and indicators, and provides operating instructions for th

Model 505G2.07/.11 SilentFlo™ HPU36Operator’s PanelOperator’s PanelMain ScreenThe Main screen is displayed initially when the HPU is powered up. The f

Main ScreenModel 505G2.07/.11 SilentFlo™ HPU37Name and Location DescriptionFaulted/Ready/Running/High Pressure/Alarm/Overtemp BypassIndicator. Indicat

Model 505G2.07/.11 SilentFlo™ HPU38Main ScreenOil Temp(erature)Part of the Analog Option;only displayed if the Analog Option was purchased.Indicator/D

Status ScreenModel 505G2.07/.11 SilentFlo™ HPU39Status ScreenThe Status screen is displayed by pressing the Status button on the Main screen. The foll

Model 505G2.07/.11 SilentFlo™ HPU4ContentsOperator’s Panel 36Main Screen 36Status Screen 39Operating the HPU Locally or Remotely 41Recover

Model 505G2.07/.11 SilentFlo™ HPU40Status ScreenOil Level OK/Oil Level FaultIndicator. Used to indicate if the hydraulic fluid level is within accepta

Operating the HPU Locally or RemotelyModel 505G2.07/.11 SilentFlo™ HPU41Operating the HPU Locally or RemotelyThe HPU can be operated locally using the

Model 505G2.07/.11 SilentFlo™ HPU42Recovering from an Interlock2. If not already displayed, press the Main button to display the Main screen.3. Verify

Changing the Water FlowModel 505G2.07/.11 SilentFlo™ HPU431. Start cooling the hydraulic fluid by circulating hydraulic fluid through the heat exchang

Model 505G2.07/.11 SilentFlo™ HPU44Resetting the Thermal Overloads and Circuit BreakersNote When the HPU is turned off, a solenoid valve also shuts of

Adjusting the Hydraulic PressureModel 505G2.07/.11 SilentFlo™ HPU45Additional protection is provided by circuit breakers. A tripped thermal overload o

Model 505G2.07/.11 SilentFlo™ HPU46Adjusting the Hydraulic PressurePerform the procedure for adjusting the auto-cooling level if the adjusted output p

Adjusting the HPU Output Pressure LevelModel 505G2.07/.11 SilentFlo™ HPU47Adjusting the HPU Output Pressure Level1. Turn on high hydraulic pressure. E

Model 505G2.07/.11 SilentFlo™ HPU48Adjusting the Auto-Cooling LevelAdjusting the Auto-Cooling Valve tocorrespond with achange in HPU outputpressurePer

Adjusting the Auto-Cooling LevelModel 505G2.07/.11 SilentFlo™ HPU495. After the final adjustment tighten the nut to secure the setting.6. Hold the HPU

How to Get Technical SupportModel 505G2.07/.11 SilentFlo™ HPU5Technical SupportHow to Get Technical SupportStart with yourmanualsThe manuals supplied

Model 505G2.07/.11 SilentFlo™ HPU50Low/High Pressure Functionality5. If necessary, repeat steps 2 and 3 until the Auto-Cooling Valve is stable and the

Low/High Pressure FunctionalityModel 505G2.07/.11 SilentFlo™ HPU51A logical progression of fluid conditioning that begins at the HPU is required to mi

Model 505G2.07/.11 SilentFlo™ HPU52Low/High Pressure FunctionalityHigh pressure When the Series 505 HPUs are running in high pressure, a considerable

Model 505G2.07/.11 SilentFlo™ HPU53MaintenanceThis section describes preventive maintenance requirements and their recommended intervals for the HPU.R

Model 505G2.07/.11 SilentFlo™ HPU54Routine Maintenance Overview ChecklistRoutine Maintenance Overview ChecklistRecommended service to be performed at

Checking the Hydraulic FluidModel 505G2.07/.11 SilentFlo™ HPU55Checking the Hydraulic FluidHydraulic fluid contamination and deterioration normally oc

Model 505G2.07/.11 SilentFlo™ HPU56Checking the Hydraulic FluidTo avoid these problems, you must maintain a clean hydraulic system. Regularly test sam

Replacing the Return Line FilterModel 505G2.07/.11 SilentFlo™ HPU57Replacing the Return Line FilterThe filter element of the HPU should be replaced fo

Model 505G2.07/.11 SilentFlo™ HPU58Replacing the Return Line Filter6. Wipe out any remaining sludge in the filter housing with a lint-free cloth.7. In

Sample the Hydraulic FluidModel 505G2.07/.11 SilentFlo™ HPU59Sample the Hydraulic FluidThis section describes how to check the quality of the hydrauli

Model 505G2.07/.11 SilentFlo™ HPU6Before You Contact MTSKnow information fromprior technicalassistanceIf you have contacted MTS about this problem bef

Model 505G2.07/.11 SilentFlo™ HPU60Appearance of Hydraulic Fluid Sample1. Operate the HPU until the hydraulic fluid is at normal operating temperature

Replacing the Hydraulic FluidModel 505G2.07/.11 SilentFlo™ HPU61Replacing the Hydraulic FluidReplace the hydraulic fluid in the HPU reservoir whenever

Model 505G2.07/.11 SilentFlo™ HPU62Replacing the Hydraulic FluidProcedure See “Component Identification” to identify the components called out in the

High Pressure Filter KitModel 505G2.07/.11 SilentFlo™ HPU63AccessoriesContents High Pressure Filter Kit 63Surge Suppressor Kit 65Precharging the

Model 505G2.07/.11 SilentFlo™ HPU64High Pressure Filter Kit3. Connect the elbow to the input of the filter assembly. Connect the straight tube to the

Surge Suppressor KitModel 505G2.07/.11 SilentFlo™ HPU655. Screw the filter bowl back onto the filter assembly. Torque the filter bowl to 27.1 N•m (20

Model 505G2.07/.11 SilentFlo™ HPU66Precharging the Surge Suppressor Accumulator1. Ensure that system hydraulic pressure has been reduced to zero befor

Precharging the Surge Suppressor AccumulatorModel 505G2.07/.11 SilentFlo™ HPU67Determining apressure checkintervalThe precharge pressure checking inte

Model 505G2.07/.11 SilentFlo™ HPU68Precharging the Surge Suppressor Accumulator1. Slowly open the bleed valve on the charging kit until gas begins to

Lifting KitModel 505G2.07/.11 SilentFlo™ HPU697. Open the locknut. Slowly open the regulator shut-off valve until the pressure indicator on either the

If You Contact MTS by PhoneModel 505G2.07/.11 SilentFlo™ HPU7If You Contact MTS by PhoneA Call Center agent registers your call before connecting you

Model 505G2.07/.11 SilentFlo™ HPU70Lifting KitThe slings and brackets should be positioned as shown.Lifting Support Brackets and SlingsSlingsBracketsB

Caster KitModel 505G2.07/.11 SilentFlo™ HPU71Caster KitThe caster kit (part number 100-025-327) is a couple of channel supports with casters (two rigi

Model 505G2.07/.11 SilentFlo™ HPU72Caster Kit

73Appendix A: HPU Maintenance and Service LogsContents 8 Hours/Daily 7440 Hours/Weekly 75160 Hours/Biweekly 76500 Hours 771000 Hours 78

748 Hours/Daily8 Hours/Daily8 Hours/Daily Service Interval RecommendationCheck Console VerificationCheck Dirty Filter IndicatorsCheck for LeaksCheck o

40 Hours/Weekly7540 Hours/Weekly40 Hours/Weekly Service Interval RecommendationCheck Fluid Color and OdorCheck Interlock DevicesDate Performed by Perf

76160 Hours/Biweekly160 Hours/Biweekly160 Hours/Monthly Service Interval RecommendationCheck Cables and ConnectorsCheck Console Air FilterDate Perform

500 Hours77500 Hours500 Hours Service Interval RecommendationCheck All Accumulators for Proper Precharge Pressure and OilCheck Condition of All Electr

781000 Hours1000 Hours 1000 Hours Service Interval RecommendationAll 500 hr Maintenance ProceduresReplace All FiltersVerify Operation and Settings of

2000 Hours792000 Hours2000 Hours Service Interval RecommendationAll 1000 hr Maintenance ProceduresCheck Pump/Motor Coupling for Wear and DebrisCheck P

Model 505G2.07/.11 SilentFlo™ HPU8Problem Submittal Form in MTS ManualsProblem Submittal Form in MTS ManualsUse the Problem Submittal Form to communic

805000 Hours5000 Hours5000 Hours Service Interval RecommendationRecommend R/R Heat ExchangerDate Performed by Notes

10,000 Hours8110,000 Hours10,000 Hours Service Interval RecommendationRecommend R/R Heat ExchangerRecommend Replacement of HosesInspect Motor Bearings

8210,000 Hours

83

84

mMTS Systems Corporation14000 Technology DriveEden Prairie, Minnesota 55344-2290 USAToll Free Phone: 800-328-2255(within the U.S. or Canada)Phone: 952

Before You BeginModel 505G2.07/.11 SilentFlo™ HPU9PrefaceBefore You BeginSafety first! Before you use your MTS product or system, read and understand